Investigating the Impact of Cutting Parameters on Roundness and Circular Runout Using Signal-to-Noise Ratio Analysis

Authors

Enas Abdel-Fattah Taha, Production and Mechanical Design Engineering Dept., Faculty of Engineering, Mansoura University, 35516 Mansoura, Egypt
Mona. A. AbouEleaz, Production and Mechanical Design Engineering Dept., Faculty of Engineering, Mansoura University, 35516 Mansoura, Egypt
Ossama Badie Abouelatta, Production and Mechanical Design Engineering Dept., Faculty of Engineering, Mansoura University, 35516 Mansoura, EgyptFollow
Fatma Abdallah Elerian, Department of Mechanical Engineering, College of Engineering, University of Bisha, P.O. Box 001, Bisha 67714, Saudi Arabia, on leave from Production and Mechanical Design Engineering Dept., Faculty of Engineering, Mansoura University, 35516 Mansoura, Egypt

Corresponding Author

Ossama Badie Abouelatta

Subject Area

Production Engineering and Mechanical Design

Article Type

Original Study

Abstract

Geometric dimensioning and tolerancing (GD&T) principles are crucial for achieving accuracy in machining. It is important to try to avoid possible errors when manufacturing the product, such as errors resulting from the machining process. In this paper, the effect of some cutting factors will be studied during the machining parameters (feed, speed, and depth of cut) on free-cutting steel samples that are widely used in the industry by exploring their effects on the roundness, and circular runout errors. The experiments were designed using the standard fractional factorial design L27 orthogonal array Taguchi method. Statistical methods are applied to find which machining parameters are appropriate, and the best values to obtain the least possible errors during the operation process. Results are analyzed using the average signal-to-noise ratio, the smaller the values, the better the roundness and circular runout. Higher cutting speed improves roundness while increasing feed worsens roundness and improves runout.

Keywords

Cutting parameters, Roundness, Runout, S/N ratio

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 License.

Recommended Citation

Taha, Enas Abdel-Fattah; AbouEleaz, Mona. A.; Abouelatta, Ossama Badie; and Elerian, Fatma Abdallah (2024) "Investigating the Impact of Cutting Parameters on Roundness and Circular Runout Using Signal-to-Noise Ratio Analysis," Mansoura Engineering Journal: Vol. 49 : Iss. 5 , Article 10.
Available at: https://doi.org/10.58491/2735-4202.3235